100,000tpy Fructose 55 Project

The 100,000tpy Fructose 55 Project is a high-efficiency, high-standard sugar deep processing initiative that has established a strong reputation in the food and beverage raw material supply chain. With systematic design kicking off in 2014—incorporating industry-leading process technology and green production concepts—the project was completed on schedule and entered trial operation in 2015, achieving rapid transition from construction to stable production. As a specialized fructose 55 production facility, it integrates advanced automation, strict quality control, and energy-saving operations, becoming a benchmark for medium-scale fructose production projects.

A core highlight of the project is its full-process automatic intelligent control system, which covers every link from starch milk feeding, enzymatic hydrolysis, isomerization, purification, concentration to qualified fructose 55 output. Equipped with high-precision sensors, PLC control modules, and real-time data monitoring platforms, the system enables automatic adjustment of key process parameters such as temperature, pH value, and flow rate, eliminating human errors and ensuring consistent product quality. This intelligent setup not only simplifies operational management but also enhances production stability—since trial operation, the project has maintained a production continuity rate of over 98%, with negligible fluctuations in product specifications.

In line with green development trends, the project integrates multiple energy-saving and consumption-reduction technologies to achieve remarkable environmental and economic benefits. By adopting heat recovery systems, closed-loop water circulation, and efficient energy-saving equipment, it reduces unit product energy consumption by more than 20% compared to traditional production lines, while cutting water consumption by 30%. These measures not only lower operational costs but also minimize environmental impact, aligning with national energy conservation and emission reduction policies.

Most notably, the project’s fructose 55 products have passed rigorous quality inspections and fully meet the stringent technical standards of Coca-Cola factories. With a fructose content of 55±1%, low impurity levels, stable physical and chemical properties, and excellent solubility, the products are ideally suited for use in carbonated beverages, fruit juices, and other food and beverage products. The qualification for Coca-Cola’s supply chain reflects the project’s commitment to quality excellence, laying a solid foundation for long-term cooperation with high-end customers and enhancing its competitiveness in the domestic and international fructose markets.